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What are the Requirements for Hinges on Fire-Rated Doors?

Publish Time: 2025-06-11     Origin: Site

In the construction and building safety sector, fire doors play a critical role in preventing the spread of fire and smoke during emergencies. However, the performance of a fire door is only as reliable as the components that support it—particularly the fire door hinges. These hinges are essential for ensuring the door functions correctly during a fire. This article explores the essential requirements for hinges on fire-rated doors, focusing on design, regulation, installation, and industry trends. Whether you're a fire door hardware manufacturer, or certified installer, understanding hinge requirements is key to ensuring compliance and safety.

What is a Fire Door?

A fire door is a specially engineered door assembly designed to withstand fire for a specified period. Common ratings include 30, 60, 90, or 120 minutes of fire resistance. These doors are part of a building's passive fire protection system and are usually found in escape routes, stairwells, or between compartments in a commercial or residential building.

What is the Difference Between a Normal Door and a Fire Door?

While standard doors provide privacy or noise insulation, fire rated doors are specifically tested and certified to delay the spread of fire and smoke. Here are the key differences:

Feature Normal Door Fire Door
Material Composition Wood, MDF, Glass Fire-resistant core (e.g., vermiculite, mineral board)
Certification Not required Requires fire rating certification
Hinges Standard hinges Fire rated door hinges
Seals Often absent Includes intumescent strips and smoke seals
Testing Not fire-tested Subject to rigorous fire testing

How Do Fire Doors Work?

Fire doors are part of the passive fire protection system and are designed to remain shut under fire conditions, preventing the spread of fire and smoke for a set duration.

How Fire Doors Are Made

Fire doors consist of:

  • A solid core made from materials like particle board, mineral core, or steel.

  • Special fire door hinges designed to withstand high temperatures.

  • Intumescent strips that expand with heat to seal gaps.

  • Smoke seals to restrict smoke penetration.

  • A door closer to ensure automatic closure.

How Fire Doors Are Rated

The fire-resistance rating is determined through testing by certified laboratories. Doors are exposed to intense heat and pressure, and the time they maintain integrity determines their rating (e.g., FD30, FD60).

UL 10C fire rated 3 hours &  CE EN1935, EN1634 fire rated 260mins Certification

How Do Fire Doors Help Combat Fires?

Fire doors delay the spread of fire and smoke, giving occupants more time to evacuate and emergency services more time to respond. By segmenting fire into compartments, fire doors help contain it and reduce structural damage.

Do Fire Doors Need Intumescent Strips?

Yes, intumescent strips are required. They expand when heated and seal the gaps between the door and the frame, preventing fire and smoke from spreading through small openings.

Do Fire Doors Need Smoke Seals?

In most cases, especially in commercial settings, smoke seals are mandatory. They block cold smoke, which often spreads before the flames, causing serious harm or fatalities.

Do Fire Doors Need Hinges?

Absolutely. Hinges are integral to the operation of any door, and with fire doors, their importance is amplified. A fire rated door hinge must support the weight of the door, ensure reliable self-closing, and retain structural integrity under extreme heat. Non-compliant hinges can render a fire door ineffective.

What are Fire Door Hinges?

Fire door hinges are specially manufactured and tested metal hinges designed to hold up under the extreme heat and pressure of a fire. They are often made from high-grade stainless steel and include features like ball bearings, grease retention systems, and fire-resistant coatings.

Key Features of Fire Door Hinges:

  • Made of non-combustible materials such as stainless steel.

  • Ball bearing for smooth, durable operation.

  • High melting point.

  • Certified by testing authorities.

  • Resistant to deformation during high temperatures.

How Do Fire Door Hinges Work?

Fire door hinges function like regular hinges but are engineered to withstand fire conditions. During a fire:

  • They maintain structural support for the heavy fire door.

  • Prevent door misalignment.

  • Work in combination with self-closing devices.

  • Retain door integrity to allow intumescent seals to work effectively.

What Are the Requirements for Hinges on Fire-Rated Doors?

To be compliant with fire safety regulations, fire rated door hinges must meet specific standards:

1. Certification and Testing

  • Must be CE-marked and comply with EN 1935:2002 or UL 10C.

  • Should pass cycle tests (usually 200,000 cycles) and fire resistance tests.

  • Must be tested on the same fire door they will be used with.

2. Number of Hinges Required

  • A minimum of three hinges is required per door leaf.

  • Larger or heavier doors may require four or more hinges.

3. Material Specifications

  • Manufactured from steel, brass, or phosphor bronze.

  • Should not include combustible materials like plastic or aluminum.

4. Load Bearing Capacity

  • Must support the full weight of the fire door, often exceeding 100kg.

  • Load rating must be specified by the manufacturer, OEM, or fire door supplier.

5. Intumescent Kits

  • Some fire door hinges require additional intumescent kits to be compliant.

6. Fire Rating Duration

  • Hinges should match or exceed the fire resistance rating of the door (e.g., 60-minute hinges for an FD60 door).

7. Installation Requirements

  • Installed by qualified professionals.

  • Fixed using steel screws, not aluminum or wood screws.

  • Must be mounted flush with the door leaf and frame.

Requirement Standard/Specification
Certification EN 1935:2002, UL 10C
Minimum Hinges 3 per door
Load Bearing >100kg depending on door size
Material Steel, brass, or bronze
Intumescent Support Often required
Matching Fire Rating Must equal or exceed door rating
Installation Screws Steel screws only

Do You Need to Be Qualified to Fit Fire Doors?

Yes. Installing a fire door is not a DIY job. A certified fitter ensures:

  • All fire rated door hinge components are compliant.

  • Proper alignment and fitment.

  • Installation meets local and national fire safety codes.

In many regions, fire door installations must be signed off by an accredited inspector or third-party certifier.

Why is Fitting a Fire Door Correctly So Important?

Improper installation can nullify the certification of a fire door. Even with high-quality hinges and seals, incorrect spacing, non-compliant screws, or a poor frame can compromise the door’s performance. For building owners, this means increased liability, insurance issues, and serious safety risks.

Conclusion

The importance of compliant fire rated door hinges cannot be overstated. As a fire door hardware manufacturer, ensuring that the hinges meet all regulatory, structural, and safety requirements is crucial. From EN 1935:2002 certification to proper installation with intumescent strips and correct screw types, every detail matters in safeguarding lives and property.

By adhering to these strict standards, you not only ensure legal compliance but also build trust with your customers and end users. As a manufacturer, wholesaler, or global supplier, offering tested and certified fire door hinges tailored to specific fire door systems gives you a competitive edge in the safety equipment market.

FAQs

Q: Can I use regular door hinges on a fire door?

A: No. Regular hinges are not designed to withstand high temperatures and can fail during a fire. Use only certified fire rated door hinges.

Q: How do I know if a hinge is fire-rated?

A: Check for CE marking, EN 1935 compliance, and fire test certificates from the manufacturer or OEM partner.

Q: Are three hinges always enough for fire doors?

A: For standard doors, yes. However, heavier doors or doors over 2.1 meters tall may need four or more.

Q: Can I buy fire door hinges wholesale?

A: Yes. Many fire door hardware bulk suppliers and exporters offer wholesale supply to contractors, builders, and commercial resellers.

Q: Do fire rated door hinges come with screws?

A: Usually, yes. But always confirm they are steel screws, not aluminum or plastic.

Q: Do I need intumescent pads behind the hinges?

A: In many cases, yes. Some hinges require intumescent kits to meet full fire-resistance certification.


D&D Hardware is ISO 9001 certified factory with 18 years experience specialize in door hardware comply to CE BS EN and ANSI/BHMA UL standard, Our main products are Door Hinge, Mortise lock, Lever handle, Cylinder, Door Closer, Panic device, smart lock, concealed hinge, glass hardware, barn door hardware and door accessories etc. for Wooden door, Hollow metal door and fire rated using.

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